FALCON HPK Large Profile Rolling Machine Series
Product overview
About this machine.
Falcon has earned a reputation as a workhorse brand for heavy-duty metal forming. This includes, but is not limited to, sheet metal and plate rolling, as well as profile rolling machines. Built with robust welded steel frames and heavy-duty transmission components, Falcon machines are engineered to stand up to daily industrial use under the most demanding conditions. The brand blends European design sophistication with practical functionality, and many machines come with options for full CNC, NC/multi-mode automation, digital readouts, and hydraulic control systems as well as the more simple manually controlled options. Falcon machines are designed for serious performance, whether you're rolling sheet, plate, angle, channel, or pipe; working with flats, solids, or complex profiles, Falcon offers solid and reliable solutions for your rolling needs. With premium hydraulic and electric components from top-tier suppliers, Falcon delivers both power and finesse.
The range of large FALCON Profile Rolling Machines are a robust and versatile solution for precision metal bending tasks. Engineered for both horizontal and vertical operations, these European-made machines are designed to handle a variety of profiles with efficiency and accuracy. Featuring optional purpose designed integrated NC Controllers which allow for manual, semi-automatic, and automatic operation modes, supporting up to 500 programmable steps for efficient and repeatable bending processes.
Standard Equipment:
- Hydraulic positioning bottom rolls with digital readouts
- Robust welded Steel Frame
- All three rolls are mechanically driven via an electric motor through a planetary gearbox and heavy duty gears ensuring consistent bending performance
- Falcon Profile rolls can operate in both horizontal and vertical orientations
- Mobile Control Panel
- Hardened Standard Rolls
- Hardened and Ground Shafts
- 2 sets of Digital Read Displays for bottom rolls positions
- 3 axis Mechanical Lateral Angle Guide Rolls
- Centralised lubrication system
- Braked electric motor for precision bending
- Hydraulic elements : Bosch, Rexroth or Duplomatic (Italian) components used.
- Electric components : Siemens (German) or Telemecanique(France)
- Built according to EC Safety Directives .(CE Mark) and ISO 9000 Certificate
- User's Manual in English
Optional:
- NC controller
- Variable bending speed
- Hydraulic lateral guide rolls
- Special rolls for pipe, tube profiles and beams etc
Published data
Specifications
Scroll horizontally to compare models or capacities. Use these to shortlist. We’ll confirm the specification and configuration against the application.| Falcon | HPK100 | HPK120 | HPK160 | HPK200 | HPK240 |
|---|---|---|---|---|---|
| Roll diameter (mm) | 315 | 390 | 470 | 650 | 700 |
| Shaft diameter/s (mm) | 100 | 120 | 160 | 200 | 240 |
| Bending speed (m/min) | 7 | 2 & 7.5 | 2 & 4 | 1.5 & 3 | 1.5 & 3 |
| Machine weight (kg) | 3,800 | 4,770 | 10,000 | 12,000 | 16,000 |
| Motor power (kW) | 7.5 | 15 | 22 | 30 | 44 |
| Type of material mm | |||||
| Angle (easy way) | 100x12 to 1000 | 120x12 to 1200 | 150x18 to 2200 | 200x20 to 3000 | 200x24 to 3000 |
| Angle (hard way) | 100x10 to 1000 | 100x10 to 1200 | 150x15 to 3000 | 200x18 to 5000 | 200x18 to 4000 |
| Solid round | 75 to 800 | 80 to 850 | 90 to 1800 | 120 to 3000 | 150 to 3000 |
| Solid on edge | 100x20 to 1000 | 125x20 to 1200 | 100x22 to 1000 | 200x50 to 3500 | 200x70 to 3800 |
| Solid flat | 160x35 to 800 | 200x50 to 1000 | 280x50 to 1500 | 350x80 to 2500 | 380x80 to 2500 |
| Box section | 80x80x3 | 90x90x15 | 80x80x5 | 120x120x8 | 200x200x10 |
| Pipe | 104mm to 1000 | 127mm to 1500 | 150mm to 2500 | 273mm to 4000 | 320mm to 10000 |